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DT100DL

DT100DL Measurement of the Merit of Dispersancy of In-Service Engine Oils with Blotter Spot Method

The requirement for on-line machinery and oil condition monitoring is becoming evermore apparent as maintenance costs increase and production capacity and equipment performance are maximized.

One of the primary functions of a lubricant is to preserve the cleanliness of a combustion engine’s mechanical parts. The cleanliness of the mechanical parts is facilitated by “detergency” and “dispersancy” (DD) additives in the engine oil.

The dispersancy is the property that allows the oil to suspend and carry away “pollutants” of diverse sources such as soot from combustion, metallic particles from wear, corrosion of mechanical parts, and insoluble products resulting from the ageing of the oil, etc. Dispersant additives in oil prevent agglomeration and sludge formation by dispersing contaminants. With proper formulated oil, the soot will remain homogeneously suspended up to high concentration levels. When soot load reaches a critical limit for current condition of the oil, a sudden loss of dispersancy leads to rapid agglomeration and deposition of soot onto machine surfaces. Contaminants like water and/or glycol can quickly knock out dispersancy performance without an increase in soot load. Diesel engine condition monitoring requires increased focus upon measuring both soot concentration and dispersancy performance. Unlike measuring soot concentration where numerous options exist, measuring soot content and dispersancy performance is a real challenge to the oil analyst.

The DT100DL operates according to ASTM D7899. The instrument simultaneously measures soot and dispersancy. The results reported are combining soot content and dispersancy performance.

Applications:

  • Oil Control Monitoring
  • Mining
  • Marine

Benefits:

Unique and simple instrument to measure dispersancy
Complete OCM program with unique information on oil dispersancy

Dispersancy measurement and soot content quantification
Tool to make justified pro-active actions and maintenance planning decisions

Removes all arbitrary aspects of manual method
Evaluation of oil formulation
Performance of DD additives

Ideal for trend analysis in OCM programs and diagnosis on diesel engines
Lubricants performance at engine operation conditions
Lubricants compatibility evaluation

Technical Points Description
Dispersancy (MD) 100 (good) to 0 (very poor)
Contamination index(IC) 0.1 to 5%
Combined Performance Rating(DP) 0 (good) to 200 (very poor)
Duration of spot analysis Few seconds per spot
Max spot diameter Up to 45 mm
Positioning of the spot Visual centering with guide
Imaging system color CCD camera
Light source Dual lighting – backlight and front light LED panels
Calibration of imaging system Special calibration tool (delivered with the unit)
Results storage Unlimited, depends on external USB storage device capacity
Spot image storage Color image in front light and B&W image in backlight
Data output 2xUSB, LAN connectivity by Ethernet RJ45, optional printer
Dimensions (mm) 305 x 487 x 390 (W x D x H)
Weight 20kg
Electrical 115 to 230V – 2A – 50/60Hz
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